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PCB Assembly & Manufacturing

Precision PCB Assembly from Prototype to Production

ISO 9001:2015-driven processes, high-speed SMT lines, and strict quality control to bring your electronics to life with reliability, repeatability, and scale.

First Pass Yield
99.8%
Quick-Turn Proto
24–48h
Boards / Month
100k+
Layer Count
Up to 12L
PCB assembly line
ISO & IPC Compliant

ISO 9001:2015 processes with IPC-trained operators on every SMT and THT line.

Proto to Mass Production

Dedicated lanes for NPI, quick-turn prototypes, and high-volume production programs.

SPECIFICATIONS

Technical Capabilities

Our manufacturing lines are configured to handle a wide range of complex requirements, from prototype agility to production volume.

Layer Count1 – 40 Layers
Board TypesRigid, Flex, Rigid-Flex, HDI, Aluminum, Rogers
Max Board Size500mm × 600mm
Min Trace / Space3mil / 3mil (0.075mm)
Min Component Size0201 (Imperial) / 008004 (Metric)
Min BGA Pitch0.3mm (with X-Ray Inspection)
Surface FinishesHASL, ENIG, Immersion Silver/Tin, OSP, Hard Gold
Testing Capabilities3D AOI, X-Ray, ICT, Flying Probe, Functional Test
* For specifications outside these standard ranges, please contact our engineering team for a custom feasibility review.

WHAT WE DO

End-to-End PCB Assembly Services

From single-layer to complex multi-layer boards with fine-pitch BGAs, our lines are tuned to handle both prototype volumes and production runs at scale.

IPC-certified engineers and operators monitor every step—from paste printing and placement to reflow, inspection, and testing— so each board meets your reliability targets.

99.8% First Pass Yield
Robust process controls and AOI at key stages.
24–48h Quick-Turn
Fast-track lanes for prototype and pilot builds.
PCB manufacturing
SMT • THT • BGA • Mixed Tech

INDUSTRY FOCUS

PCB Assemblies for Critical Applications

We support customers across regulated, safety-critical, and high-reliability domains with documented, traceable processes.

🚗

Automotive

AEC-Q200 compliant assemblies for automotive electronics.

⚕️

Medical Devices

Support for ISO 13485 flows for medical electronics.

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Industrial IoT

Rugged designs for harsh industrial environments.

📱

Consumer Electronics

High-volume, cost-optimized consumer electronics builds.

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Telecommunications

High-reliability assemblies for telecom infrastructure.

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Aerospace & Defense

Stringent process controls for mission-critical systems.

Cost optimization
Optimized BOM Cost
Cost Optimization & Throughput

Maximize Yield, Minimize Total Cost

We leverage DFM reviews, BOM engineering, and lean manufacturing to reduce your landed cost without compromising on reliability or performance.

DFM and DFA input during early design stages.

Bulk and alternate-component sourcing strategies.

Lean production scheduling to reduce changeover time.

Scrap and rework reduction through in-line checks.

Flexible volume-based commercial models.

HOW WE WORK

A Structured 6-Step Assembly Process

Each stage has defined inputs, outputs, and quality checks.

Design Review
01

Design Review

Comprehensive DFM analysis for manufacturability.

Material Procurement
02

Material Procurement

Sourcing components from verified global suppliers.

SMT Assembly
03

SMT Assembly

Automated pick-and-place with precise solder paste.

Reflow Soldering
04

Reflow Soldering

Controlled profiles for reliable solder joints.

Inspection & Testing
05

Inspection & Testing

AOI, X-ray, and functional testing for QA.

Delivery
06

Delivery

Secure packaging and on-time global shipment.

EQUIPMENT

Advanced Technology on the Line

Modern SMT, inspection, and thermal systems ensure repeatable, measurable quality.

High-Speed SMT Lines

High-Speed SMT Lines

Latest generation pick-and-place machines with 0201 component capability.

X-Ray Inspection

X-Ray Inspection

Advanced X-ray systems for BGA and hidden solder joint inspection.

3D AOI Systems

3D AOI Systems

3D automated optical inspection for comprehensive quality control.

Reflow Ovens

Reflow Ovens

Precision reflow ovens with nitrogen atmosphere for perfect joints.

SERVICE MENU

Built Around Your Assembly Needs

Mix and match services from prototyping through full-box builds.

Surface Mount Technology (SMT)

Surface Mount Technology (SMT)

High-speed automated SMT assembly with precision placement for complex boards.

Through-Hole Assembly

Through-Hole Assembly

Traditional through-hole assembly for components requiring mechanical strength.

Mixed Technology Assembly

Mixed Technology Assembly

Combining SMT and through-hole techniques for optimal board design.

BGA and Micro-BGA Assembly

BGA and Micro-BGA Assembly

Advanced ball grid array assembly with X-ray inspection.

Lead-Free & RoHS Compliant

Lead-Free & RoHS Compliant

Environmentally friendly assembly meeting global compliance standards.

Automated Optical Inspection (AOI)

Automated Optical Inspection (AOI)

State-of-the-art AOI systems ensuring zero-defect manufacturing.

Quality inspection of PCB
Quality Assurance & Test

Rigorous Quality Control, End-to-End

Multiple checkpoints ensure that every assembly leaving the line is fully inspected, validated, and ready for integration into your product.

Incoming component inspection and verification.

In-process AOI and X-ray for hidden joints.

Functional testing, burn-in, and custom test jigs.

Final visual inspection and ESD-safe packaging.

Ready to Start Your PCB Assembly Project?

Share your Gerbers, BOM, and requirements to receive a detailed quote and lead-time estimate from the Jayshree Instruments team.